Job Opportunities in South Africa


September 7, 2024

Aspen Pharma Group

Port Elizabeth

FULL TIME


Technical Manufacturer

Overview

  • Set up, open and change over the production line for processing
  • Monitor production performance to ensure optimal performance and conformance to standards and specifications
  • Perform first line maintenance on production equipment
  • Problem solving and troubleshooting
  • Provide on-the-floor system expertise
  • Ensure data integrity compliance to BMR for on time batch release


Responsibilities:
Planning and Operational Support

  • Oversee work or serves as a lead technical expert
  • Optimise and facilitate implementation of current processes
  • Identify gaps in current policies and procedures
  • Propose changes/improvements to processes, tools and techniques


Production Preparation

  • Perform strip down, set up, adjustment, start-up of production line
  • Perform Type A and Type B changeovers according to SOPs
  • Assist Validation on new projects (run speeds, equipment, etc.)
  • Order change parts, tools and spares to meet production plan


Production Processing

  • Attend to mechanical and electrical breakdowns/ repairs as needed
  • Monitor line performance and make electrical/ mechanical adjustments where needed
  • Perform planned preventive maintenance as per plan/ schedule
  • Verify measuring equipment according to SOP and standards


Routine Support Tasks

  • Perform equipment pre-checks according to SOP
  • Assist with campaign preparation
  • Perform equipment transfers according to SOPs and standards
  • Train new Technical Manufacturers


Troubleshooting
  • Perform root cause analysis to identify root cause of failures
  • Perform equipment adjustments to limit downtime; escalate major breakdowns to Engineering
  • Raise downtime notification with Production Leader
  • Isolate and lock out machines to be set/maintained per SOP
  • Assist Engineering in the correction of equipment problems


Process and System Improvements

  • Perform product and method improvement investigations
  • Identify and execute improvement opportunities to reduce overall downtime and increase operational performance


Admin and Record keeping

  • Perform half-hourly inspections
  • Attend shift meetings
  • Complete OEE reports
  • Consolidate and analyze information; compile detailed reports
  • Monitor and control access to and set-up of electronic databases

Skills Required:
Background/experience

  • Trade Tested Artisan with 2 to 4 years’ post Apprenticeship experience or National Diploma with 1 to 3 years’ related experience
  • Experience in production processes and operation or first line maintenance of production equipment


Specific job skills

  • Advanced knowledge and understanding of setting up and running high speed PLC operated production equipment, process flow and associated critical control parameters
  • Advanced understanding of pharmaceutical manufacturing, standards and compliance requirements
  • Ability to interpret and implement policies, processes and objectives


Competencies

  • Finalising outputs
  • Following procedures
  • Taking action
  • Information gathering

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