Set up, open and change over the production line for processing
Monitor production performance to ensure optimal performance and conformance to standards and specifications
Perform first line maintenance on production equipment
Problem solving and troubleshooting
Provide on-the-floor system expertise
Ensure data integrity compliance to BMR for on time batch release
Responsibilities: Planning and Operational Support
Oversee work or serves as a lead technical expert
Optimise and facilitate implementation of current processes
Identify gaps in current policies and procedures
Propose changes/improvements to processes, tools and techniques
Production Preparation
Perform strip down, set up, adjustment, start-up of production line
Perform Type A and Type B changeovers according to SOPs
Assist Validation on new projects (run speeds, equipment, etc.)
Order change parts, tools and spares to meet production plan
Production Processing
Attend to mechanical and electrical breakdowns/ repairs as needed
Monitor line performance and make electrical/ mechanical adjustments where needed
Perform planned preventive maintenance as per plan/ schedule
Verify measuring equipment according to SOP and standards
Routine Support Tasks
Perform equipment pre-checks according to SOP
Assist with campaign preparation
Perform equipment transfers according to SOPs and standards
Train new Technical Manufacturers
Troubleshooting
Perform root cause analysis to identify root cause of failures
Perform equipment adjustments to limit downtime; escalate major breakdowns to Engineering
Raise downtime notification with Production Leader
Isolate and lock out machines to be set/maintained per SOP
Assist Engineering in the correction of equipment problems
Process and System Improvements
Perform product and method improvement investigations
Identify and execute improvement opportunities to reduce overall downtime and increase operational performance
Admin and Record keeping
Perform half-hourly inspections
Attend shift meetings
Complete OEE reports
Consolidate and analyze information; compile detailed reports
Monitor and control access to and set-up of electronic databases
Skills Required: Background/experience
Trade Tested Artisan with 2 to 4 years’ post Apprenticeship experience or National Diploma with 1 to 3 years’ related experience
Experience in production processes and operation or first line maintenance of production equipment
Specific job skills
Advanced knowledge and understanding of setting up and running high speed PLC operated production equipment, process flow and associated critical control parameters
Advanced understanding of pharmaceutical manufacturing, standards and compliance requirements
Ability to interpret and implement policies, processes and objectives
Competencies
Finalising outputs
Following procedures
Taking action
Information gathering
We regret to inform you that this job opportunity is no longer available