Job Title: Metrologist Department: Quality Assurance Reports to: Assistant Manager DUTIES AND JOB RESPONSIBILITIES:- Job Summary: We are looking for a highly skilled and meticulous Metrologist to join our team in a precision metal stamping environment. The Metrologist will be responsible for maintaining the accuracy and calibration of all measurement instruments, managing dimensional inspection processes, and ensuring that our products meet strict quality and tolerance standards. This role plays a crucial part in identifying measurement issues early in production, thereby minimizing defects and ensuring customer satisfaction. Key Responsibilities:-Measurement System and Tool Management
Utilize a wide array of precision measurement tools, including Coordinate Measuring Machines (CMMs), laser measurement systems, micrometers, calipers, height gauges, and other specialized instruments.
Develop and execute CMM programs using software like PC-DMIS to support part qualification, production, and troubleshooting.
Establish, manage, and document a calibration schedule for all metrology equipment, maintaining traceability to international standards (e.g., ISO/IEC 17025).
Dimensional Inspection and Quality Assurance
Conduct first article inspections, in-process inspections, and final product verification to ensure conformance with engineering drawings and customer requirements.
Review and interpret complex technical drawings with advanced GD&T (Geometric Dimensioning and Tolerancing) requirements to ensure parts meet strict dimensional specifications.
Work with production teams to monitor measurement data during high-precision stamping operations, ensuring timely detection of deviations.
Data Collection, Analysis, and Reporting
Gather, analyze, and interpret data from measurement systems to identify trends, outliers, and potential process variations.
Create detailed dimensional inspection reports and maintain comprehensive records of all measurement data and inspection results for future reference.
Present measurement data, statistical analyses, and findings to management and make recommendations for improvement.
Problem-Solving and Continuous Improvement
Conduct root cause analysis on any measurement discrepancies or equipment issues, implementing corrective actions to avoid reoccurrence.
Collaborate with production and quality teams to implement measurement-based process improvements, reducing variations and improving product quality.
Propose new measurement technologies and methods to improve the accuracy, repeatability, and efficiency of quality control processes.
Compliance and Standards Management
Ensure all measurement processes and documentation comply with industry standards (e.g., ISO 9001, IATF 16949) and customer-specific requirements.
Act as the primary liaison during internal and external audits related to metrology and calibration, ensuring that all records are available and in order.
Qualifications:
Bachelor’s degree in Mechanical Engineering, Metrology, Quality, or related technical field; significant experience in a metrology role may be considered in lieu of a degree.
Experience:
3-5 years of experience in metrology within a high-precision metal stamping or manufacturing environment.
Demonstrated expertise in CMM programming, or similar software and advanced measurement system is required.
Strong working knowledge of GD&T and the ability to interpret complex engineering drawings.
Skills:
Proficiency in statistical analysis tools and software (e.g., Minitab, Excel) for analyzing measurement data.
Advanced skills in using manual and automated measurement instruments.
Strong troubleshooting skills, attention to detail, and the ability to work under tight tolerances.
Effective communication skills to clearly explain complex measurement findings.
Certifications: Certification in Metrology or Quality (e.g., ASQ Certified Calibration Technician, CMM Programming Certification) is highly desirable. Working Conditions:
Operates in a manufacturing setting with exposure to machinery, metal stamping equipment, and other industrial processes.
Must be comfortable working in both a lab environment and on the production floor, as needed.
Ability to lift, carry, and handle various measurement instruments and metal samples, up to 20kg.