Production Operator

August 23, 2024

MatchMedics

Carlow

OTHER

As part of the IPT team, perform various production and operations related tasks as
part of an empowered team to aid in the manufacture and reliable supply of product. Ensure that
objectives are effectively achieved, consistent with Merck's requirements to ensure compliance,
safety and reliable supply to our customers.
Role Functions
(Functions include, but are not limited to, the following)

Operate and/or monitor production activities and support equipment, using MES/DCS and PLC based systems, to ensure optimum equipment uptime and target outputs. Equipment will include, yet is not limited to, parts washers, autoclaves, portable tank CIP/SIP/storage panels, Vial Washer, Depyro Tunnel, Debagger and filling machines
Clean room cleaning, housekeeping and materials management in all production areas while focusing on continuous process improvement using Lean Principles.
Manage equipment flow, including tracking soiled and clean hold times, proper labeling and inventory management of clean and sterile equipment using Kanbans and automated MES system to set QC status and expiry of sterile equipment.
Maintain process equipment, completing preventative maintenance and equipment troubleshooting and repairs where qualified to perform tasks.
Participate effectively in writing/revising/ rolling out accurate operational procedures, training materials for various IPT systems; ensure all work is carried out in line with same. Support continuous improvement by active participation in investigations and investigation reports, execution/development of change control, and contribution to Kaizen events and projects as appropriate. Perform root cause analysis, using standard tools and methods, to resolve system issues e.g. FMEA, Fishbone diagrams, 5 why's etc.; implement subsequent corrective action through the change management system.
Required to comply with Global Policies, Procedures and Guidelines, regulatory requirements and execute current Good manufacturing Practices (c GMP) in the performance of day to day activities and all applicable job functions.
Work collaboratively to drive a safe and compliant culture.
May be required to perform other duties as assigned.

Experience, Knowledge & Skills
Core Competencies

Technical
o Sterile filling processes and equipment
o Knowledge of regulatory/code requirements to Irish, European and International Codes,
Standards and Practices
o Report, standards, policy writing skills required
o Proficiency in Microsoft Office and job related computer applications required

Business

Effective communication and interpersonal skills to interface effectively with all levels of
colleagues in a team environment, and with external customers
Understand the specific responsibilities of all departments as they relate to ones
own department, understanding the business processes ones department supports
Customer service
Self-motivated
Flexible approach
Effective time management and multi-tasking skills
Excellent attention to detail
Trouble shooting skills
Goal/results orientated
Training skills