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JOB DESCRIPTION:
Performs basic professional manufacturing engineering assignments in the field of controls engineering supporting the development of new manufacturing assembly lines. Applies standard engineering techniques, analyses, procedures and criteria in specific situations. Produces and correlates data. Recognizes discrepancies in results. Investigate problems, identify optimal solutions, and makes changes as required to satisfy project and product requirements.
Independently evaluates problems or opportunities, initiates required activities, identifies solutions, and applies standard engineering analysis tools to evaluate and select solutions. May direct or coordinate the work of designers, technicians, vendors and others who assist in specific assignments. Supports the development of other Controls Engineers, both in Avon and in the manufacturing facilities.
Essential Functions:
Controls and tester knowledge for organization.
Support new product launches with respect to control system and test stand development and function.
Convert engineering test specifications to plant floor manufacturing test requirements.
Support plant operations and the selection and installation of machine control device for safety.
Liaison between IT department and shop floor system.
Documentation of ladder logic and other related programs.
Lead the development and maintenance of a control system plan for all new equipment and existing equipment upgrades.
Support vendor equipment activity from concept through installation; including 3P, RFQ, Equipment design reviews and runoff.
Support manufacturing and operation input into the product development process, including manufacturing feasibility reviews and PFMEA development.
Provide expertise and support to Manufacturing Engineer personnel or major product changes and operation improvements projects.
Support to the new development of standards for machine PLC’s and electrical controls.
Support to the new development of robotic assembly and logistics systems design.
When necessary, create and touch up robotic programs to support new process development.
Mentor and train site technicians and engineers
Occasionally leading entire project / programs beyond just focusing on the Controls Systems support role.
Management & Supervisory Responsibilities:
Job isNOT directly responsible for managing other employees. Co-ops or students may report to this position.
Knowledge:
Advanced knowledge of assembly and machining practices
Proven experience with PC based control systems as well as panel views, testing equipment, bar coding, etc.
Strong manufacturing engineering background, with an understanding of process control systems (Allen Bradley and Siemens experience required, Beckhoff PLC will be a plus).
National Instruments Labview experience preferred.
Proven experience with Data acquisition systems.
Strong technical background in regulation, machine safety, and controls safety.
Working knowledge of machine automation and assembly systems integration.
Experience with industrial vision systems.
In-depth understanding of Failure Mode and Effects Analysis process.
Experience developing pneumatic test systems preferred.
Manufacturing IT Concepts and Databases.
Expert knowledge in instrumentation controls devices.
Experience:
5+ years’ experience in engineering related discipline.
Experience with PLC- based and PC- based control systems. This includes developing HMI screens, testing equipment, bar coding, electronic torque controls, etc.
Technical Skills - Strong engineering background in manufacturing with an understanding process control system (Allen Bradley & Siemens).
Experience with developing pneumatic systems.
Manufacturing Execution System (MES). Ignition or STIWA, preferred
Experience with Data acquisition systems, database development, and the management of data stored.
Teamwork - Able to work in a diverse work group and in diverse work cultures as well as independently.
Leadership - Able to lead others by earning their respect.